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Hyundai Equus: Repair procedures - Fuel Delivery System - Engine Control/Fuel System - Hyundai Equus VI 2009-2025 Service ManualHyundai Equus: Repair procedures

Second generation VI (2009–2025) / Hyundai Equus VI 2009-2025 Service Manual / Engine Control/Fuel System / Fuel Delivery System / Repair procedures

Fuel Pressure Test
1.
Release the residual pressure in fuel line.
(Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line")
   
When removing the fuel pump relay, a Diagnostic Trouble Code (DTC) may occur. Delete the code with the GDS after completion of “Release Residual Pressure in Fuel Line” work.
2.
Install the Special Service Tool (SST).
(1)
Disconnect the fuel feed tube from the high pressure fuel pump.
   
There may be some residual high pressure even after “Release Residual Pressure in Fuel Line” work, so must cover the high pressure line connection part with a shop towel or a cloth to prevent residual fuel from spilling out before removing any high pressure fuel part. Then release pressure by carefully removing connection part. If not, it may result in the injury by high temperature and pressure fuel. 
(2)
Install the special service tool for measuring the fuel pressure in between the fuel feed tube and the high pressure fuel pump (Refer to the figure below).

3.
Inspect fuel leakage on connections among the fuel feed tube, the high pressure fuel pump, and the SST components with IG ON.
4.
Measure Fuel Pressure.
(1)
Start the engine and measure the fuel pressure at idle.
Fuel Pressure:
343.2 ~ 598.2 kPa (3.5 ~ 6.1 kgf/cmx, 49.8 ~ 86.8 psi)
   
If the fuel pressure differs from the standard value, repair or replace the related part.
(2)
Stop the engine, and then check for the change in the fuel pressure gauge reading.
Standard Value: The gauge reading should hold for about 5 minutes after the engine stops
   
If the gauge reading should not be held, repair or replace the related part (Refer to the table below).
Fuel Pressure
(After Engine Stops)
Cause
Related
Part
Fuel Pressure Drops Slowly
Leakage on injector
Injector
Fuel Pressure Drops Immediately
Check valve of fuel pump stuck open
Fuel Pump

(3)
Turn the ignition switch OFF.
5.
Release the residual pressure in fuel line.
(Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line")
   
When removing the fuel pump relay, a Diagnostic Trouble Code (DTC) may occur. Delete the code with the GDS after completion of “Release Residual Pressure in Fuel Line” work.
6.
Test End
(1)
Remove the Special Service Tool (SST) from the fuel feed tube and the high pressure fuel pump.
(2)
Connect the fuel feed tube and the high pressure fuel pump.
Release Residual Pressure in Fuel Line
   
Whenever the high pressure fuel pump, fuel pipe, delivery pipe, or injector is removed immediately after shutting off the engine, an injury may be caused by the release of highly pressurized fuel. Release the residual pressure in the high pressure fuel line by referring to the "Residual fuel pressure release procedure" below before removing any high pressure fuel system components.
   
Wear safety glasses and fuel resistant gloves.
1.
Turn the ignition off and disconnect the battery negative cable.
2.
Remove the fuel pump fuse (A).

3.
Disconnect the electrical connector from the high pressure fuse pump.
4.
Reconnect the battery negative cable.
5.
Run the engine for about 20 seconds to lower the pressure in both the high or low pressurelines. The engine may shut off within the 20 second period. If not, turn the engine off.
6.
Proceed with the service or repair. Use rags to cover opening and catch spills when opening up the high pressure system.
7.
Reinstall / re-connect all components in reverse order of removal. Start engine and confirm proper operation, and make sure there are no fuel leaks.
8.
After completing, clear DTC(s) using GDS scan tool (the procedure described above will cause DTC to set).
    Troubleshooting
    Troubleshooting     • Check the fuel pressure after replacing parts. (Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line") ...

    Fuel Tank Repair procedures
    Removal 1. Release the residual pressure in fuel line. (Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line") 2. Turn the ignition switch OFF and disconnect the negative ...

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